OSHA Requirements

Explore key OSHA regulations for Powered Industrial Trucks and learn how Wolter can help integrate them into your workplace safety training.

Download the 2026 Training Schedule to find upcoming classes at a training center near you.

ABOUT OSHA TRAINING

What does OSHA consider a powered industrial truck?

Sit Down Rider (classes I, IV, V, electric and internal combustion engine)
Narrow Aisle (class II, electric, order picker, reach truck and stand-up rider)
Powered Pallet Truck (class III)
Tuggers (class VI)
Rough Terrain (class VII)

How does an employer ensure an operator is competent to operate a powered industrial truck safely?

The employer shall ensure that each powered industrial truck operator is competent to operate a powered industrial truck safely, as demonstrated by the successful completion of the training and evaluation specified.

Before permitting an employee to operate a powered industrial truck (except for training purposes) the employer shall ensure that each operator has completed the training required.

What specific components must be included in a formal training program?

Classroom instruction
Practical exercises by the trainee (hands-on training)
Evaluation of the operator’s performance by the trainer
Use of computer aids or video
Use of a workbook

What knowledge and experience must a trainer possess to evaluate an operator’s competency?

Requisite knowledge of powered industrial trucks
Attended training
Experience to train operators
The ability to evaluate operator’s competency

What specific records must be maintained to prove an operator has been successfully trained and evaluated?

Adequate records showing the name of the operator, date of training and date of the evaluation
Retention of training materials and course outline
Name and address of outside contractor who performed the training

What truck-related and workplace-related topics must be covered during initial operator training?

Operating instructions
Automobile vs. lift truck
Truck controls, instrumentation & power source
Steering, maneuvering & visibility
Vehicle capacity and stability
Refueling, battery changing & recharging
Workplace related topic
Load manipulation, stacking, etc.
Hazardous locations
Ramps and other sloped surfaces
Closed and potentially hazardous environments
Pre-shift inspections
Operating limitations & surface conditions

How often is forklift certification training required?

Refresher training and evaluation of any operator’s performance must be conducted at least once every 3 years as required by OSHA, as well as whenever:

An operator has been observed operating a vehicle in an unsafe manner
The operator has been involved in an accident or near-miss incident
An evaluation has been completed that reveals the operator is not operating the equipment safely
The operator is assigned to a different type of lift truck
A condition in the workplace changes in a manner that could affect the safe operation of the lift truck